SEGMENsensor makes magnetostrictive in-cylinder position sensors in Shenzhen, China and ships them to hydraulic cylinder makers and machine builders in India. The SGM-PR10 rod sensor sits inside the cylinder, measures 25–8000 mm with non-linearity below ±0.01% FS and is rated 35 MPa continuous. Outputs are 4–20 mA, 0–10 V, RS485 or SSI. Order from one piece; samples ship in 5–7 working days.
Continuous, absolute piston position lets a PLC or servo valve close the loop without homing after power loss. Typical Indian applications:
Clamp and injection cylinders where the controller needs absolute stroke position every cycle.
Ram position for forming, compaction and bonding presses; the sensor is protected inside the cylinder.
Roll-gap and bending cylinders in mills, where a sealed in-cylinder sensor tolerates scale, water and heat around the stand.
Boom, steering and outrigger cylinders on mobile machines built for Indian infrastructure projects.
Long-stroke cylinders on canal and spillway gates; SGM-PR10 covers strokes up to 8000 mm.
Servo-hydraulic test benches and special-purpose machines that need SSI or RS485 position data.
All magnetostrictive values below come from the SGM series datasheets. Each series has its own page with specifications, ordering code and a two-page PDF datasheet.
Rod sensor for installation inside the cylinder: 25–8000 mm, 35 MPa continuous / 70 MPa peak, -40 to +85 °C, IP67, analog, RS485 or SSI.
View SGM-PR10IP68 stainless rod sensor for wet or outdoor cylinders: 25–7500 mm, analog or RS485 output.
View SGM-PR20Profile-type sensor mounted outside the cylinder or along a machine axis: 25–8000 mm, analog, RS485 or SSI.
View SGM-PE10SGM-PR10 / SGM-PE10 with SSI output, Gray or binary code and resolution set in the ordering code.
View SSI position sensorsHydraulic line and cylinder pressure: 0–0.1 bar to 0–400 bar, ±0.25% FS, 4–20 mA, IP67.
View Pressure transmittersInductive end-of-stroke detection through the cylinder wall in pressurised chambers.
View High-pressure proximity sensorsChoose by where the sensor is mounted and what the controller reads. For strokes below ±500 mm on test rigs, an LVDT can also be considered.
| Situation | Recommended | Range | Output | Notes |
|---|---|---|---|---|
| Sensor inside the cylinder (gun-drilled piston rod) | SGM-PR10 | 25–8000 mm | 4–20 mA / 0–20 mA / 0–10 V / 0–5 V / RS485 / SSI | 35 MPa continuous, 70 MPa peak; IP67 |
| Wet, washdown or outdoor mounting | SGM-PR20 | 25–7500 mm | 4–20 mA / 0–20 mA / 0–10 V / 0–5 V / RS485 | IP68 stainless |
| External axis or retrofit without drilling the rod | SGM-PE10 | 25–8000 mm | 4–20 mA / 0–20 mA / 0–10 V / 0–5 V / RS485 / SSI | Profile housing, IP67 |
| Hazardous area | SE-PR30 | 25–4000 mm | 4–20 mA / 0.5–4.5 V / RS485 | Intrinsically safe; Ø17 mm stainless head |
| Short stroke test and gauging | LVDT sensors | ±0.5 mm to ±500 mm | 4–20 mA / 0–10 V / RS485 | ±0.1% FS linearity |
| Hydraulic pressure at the same cylinder | Pressure transmitter | 0–0.1 to 0–400 bar | 4–20 mA | ±0.25% FS (±0.1% FS high accuracy) |
Magnetostrictive values are taken from the SGM / SE series datasheets (Rev A); other values from the linked product pages. Updated 2026-09-30.
| Criterion | Magnetostrictive | LVDT | Potentiometer |
|---|---|---|---|
| Contact with moving parts | None — a magnet ring on the piston | None — a free core inside the coil | Wiper slides on a track |
| Position after power loss | Absolute, no homing | Absolute within stroke | Absolute |
| Practical stroke | Long strokes (SGM-PR10 up to 8000 mm) | Short strokes (±0.5 to ±500 mm) | Short to medium |
| Fits inside a pressurised cylinder | Yes, rated 35 MPa continuous | Special designs only | Rarely |
| Wear over millions of cycles | No wiper wear | No wiper wear | Track and wiper wear |
SEGMENsensor makes magnetostrictive and LVDT sensors; potentiometers are shown for comparison only.
Official references: BIS — products under compulsory certification · BIS — product certification overview
SEGMENsensor is a sensor manufacturer in Shenzhen, China. We ship to India from our factory; we have no local office or warehouse in India. Your freight forwarder or customs broker arranges international transport and import clearance.
Payment: 100% T/T in advance before production/shipment. Quotations are FOB China; international freight and import duties/taxes are not included. Full terms: Terms & Conditions.
Tell us your specification — our engineers reply within 24 hours.
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