INDIA · HYDRAULIC CYLINDERS

Magnetostrictive Position Sensors for Hydraulic Cylinders — Supplied to India

SEGMENsensor makes magnetostrictive in-cylinder position sensors in Shenzhen, China and ships them to hydraulic cylinder makers and machine builders in India. The SGM-PR10 rod sensor sits inside the cylinder, measures 25–8000 mm with non-linearity below ±0.01% FS and is rated 35 MPa continuous. Outputs are 4–20 mA, 0–10 V, RS485 or SSI. Order from one piece; samples ship in 5–7 working days.

MOQ 1 pcSamples in 5–7 working daysFOB ChinaSTEP 3D models on request
SGM-PR10 magnetostrictive in-cylinder position sensor for hydraulic cylinders
India

Where Indian Hydraulic Equipment Uses Position Feedback

Continuous, absolute piston position lets a PLC or servo valve close the loop without homing after power loss. Typical Indian applications:

Injection moulding & die casting

Clamp and injection cylinders where the controller needs absolute stroke position every cycle.

Hydraulic presses

Ram position for forming, compaction and bonding presses; the sensor is protected inside the cylinder.

Steel & metal rolling

Roll-gap and bending cylinders in mills, where a sealed in-cylinder sensor tolerates scale, water and heat around the stand.

Construction & earthmoving machines

Boom, steering and outrigger cylinders on mobile machines built for Indian infrastructure projects.

Irrigation & dam gate hoists

Long-stroke cylinders on canal and spillway gates; SGM-PR10 covers strokes up to 8000 mm.

Test rigs & special machines

Servo-hydraulic test benches and special-purpose machines that need SSI or RS485 position data.

Recommended Products

Recommended SGM Series and Related Products

All magnetostrictive values below come from the SGM series datasheets. Each series has its own page with specifications, ordering code and a two-page PDF datasheet.

SGM-PR10

Rod sensor for installation inside the cylinder: 25–8000 mm, 35 MPa continuous / 70 MPa peak, -40 to +85 °C, IP67, analog, RS485 or SSI.

View SGM-PR10

SGM-PR20

IP68 stainless rod sensor for wet or outdoor cylinders: 25–7500 mm, analog or RS485 output.

View SGM-PR20

SGM-PE10

Profile-type sensor mounted outside the cylinder or along a machine axis: 25–8000 mm, analog, RS485 or SSI.

View SGM-PE10

SSI position sensors

SGM-PR10 / SGM-PE10 with SSI output, Gray or binary code and resolution set in the ordering code.

View SSI position sensors

Pressure transmitters

Hydraulic line and cylinder pressure: 0–0.1 bar to 0–400 bar, ±0.25% FS, 4–20 mA, IP67.

View Pressure transmitters

High-pressure proximity sensors

Inductive end-of-stroke detection through the cylinder wall in pressurised chambers.

View High-pressure proximity sensors
Selection Guide

Selection Table — Cylinder Position Sensing

Choose by where the sensor is mounted and what the controller reads. For strokes below ±500 mm on test rigs, an LVDT can also be considered.

SituationRecommendedRangeOutputNotes
Sensor inside the cylinder (gun-drilled piston rod)SGM-PR1025–8000 mm4–20 mA / 0–20 mA / 0–10 V / 0–5 V / RS485 / SSI35 MPa continuous, 70 MPa peak; IP67
Wet, washdown or outdoor mountingSGM-PR2025–7500 mm4–20 mA / 0–20 mA / 0–10 V / 0–5 V / RS485IP68 stainless
External axis or retrofit without drilling the rodSGM-PE1025–8000 mm4–20 mA / 0–20 mA / 0–10 V / 0–5 V / RS485 / SSIProfile housing, IP67
Hazardous areaSE-PR3025–4000 mm4–20 mA / 0.5–4.5 V / RS485Intrinsically safe; Ø17 mm stainless head
Short stroke test and gaugingLVDT sensors±0.5 mm to ±500 mm4–20 mA / 0–10 V / RS485±0.1% FS linearity
Hydraulic pressure at the same cylinderPressure transmitter0–0.1 to 0–400 bar4–20 mA±0.25% FS (±0.1% FS high accuracy)

Magnetostrictive values are taken from the SGM / SE series datasheets (Rev A); other values from the linked product pages. Updated 2026-09-30.

Principles

Magnetostrictive vs LVDT vs Potentiometer in a Hydraulic Cylinder

CriterionMagnetostrictiveLVDTPotentiometer
Contact with moving partsNone — a magnet ring on the pistonNone — a free core inside the coilWiper slides on a track
Position after power lossAbsolute, no homingAbsolute within strokeAbsolute
Practical strokeLong strokes (SGM-PR10 up to 8000 mm)Short strokes (±0.5 to ±500 mm)Short to medium
Fits inside a pressurised cylinderYes, rated 35 MPa continuousSpecial designs onlyRarely
Wear over millions of cyclesNo wiper wearNo wiper wearTrack and wiper wear

SEGMENsensor makes magnetostrictive and LVDT sensors; potentiometers are shown for comparison only.

Request a Quote

What to Specify in Your Enquiry

  • Stroke length and required measuring range (25–8000 mm)
  • Cylinder bore, rod diameter and gun-drill bore for in-cylinder mounting
  • Working and peak pressure
  • Output: 4–20 mA, 0–10 V, RS485 or SSI (with SSI code and resolution)
  • Mounting thread or flange, connector type or cable length
  • Magnet type (ring or floating) and ambient temperature
  • Quantity per year and whether you need private labelling
Certification & Import

Certification & Import Notes for India

  • BIS: check whether your end product is on the BIS compulsory certification list. BIS certification is not among the certifications we hold, so tell us before ordering if your product category requires it.
  • Hazardous areas in India: approval of Ex equipment for use in India is handled through PESO by the importer or installer. Hazardous areas: our explosion-protected magnetostrictive models are SE-LX (flameproof) and SE-PR30 (intrinsically safe). Tell us the zone, gas group and temperature class; certificate details for the specified model come with the quotation.
  • HSN code, customs duty and GST are set by your importer or customs broker. We supply the commercial invoice, packing list and product description they need.
Certifications we state site-wide: ISO 9001:2015, CE, RoHS and UKCA; ATEX/IECEx on selected hazardous-area models; UL on select models. Hazardous-area magnetostrictive models carry the SE prefix (SE-LX flameproof, SE-PR30 intrinsically safe); certificate details are provided with the quotation. Certificate copies on request.

Official references: BIS — products under compulsory certification · BIS — product certification overview

Trade Terms

How Ordering Works from India

SEGMENsensor is a sensor manufacturer in Shenzhen, China. We ship to India from our factory; we have no local office or warehouse in India. Your freight forwarder or customs broker arranges international transport and import clearance.

MOQ 1 pcSingle units for trials, spares and first articles
5–7 working daysSample lead time
3–5 weeksProduction orders
24 hQuotation on working days
FOB ChinaInternational freight and import duties/taxes are not included
100% T/T in advancePayment before production/shipment
12 monthsWarranty from the date of delivery
STEP 3D modelsAvailable on request

Payment: 100% T/T in advance before production/shipment. Quotations are FOB China; international freight and import duties/taxes are not included. Full terms: Terms & Conditions.

FAQ

Hydraulic Cylinder Position Sensors for India — FAQ

How does a magnetostrictive position sensor work inside a hydraulic cylinder?
The sensor rod sits in a gun-drilled hole in the piston rod and a ring magnet is fitted to the piston. The electronics send a current pulse along the waveguide; where it meets the magnet field a torsional wave returns, and the travel time gives the absolute piston position. Nothing touches, so there is no wear and no homing after power loss.
Magnetostrictive vs LVDT vs potentiometer — which is better for my cylinder?
For strokes from 25 mm up to several metres inside a pressurised cylinder, a magnetostrictive sensor such as SGM-PR10 is usually the best fit: non-contact, absolute and rated 35 MPa continuous. LVDTs suit short strokes up to ±500 mm on test rigs and gauging. Potentiometers are low cost but wear because a wiper slides on a track.
What stroke lengths and outputs are available?
SGM-PR10 and SGM-PE10 cover 25–8000 mm with 4–20 mA, 0–20 mA, 0–10 V, 0–5 V, RS485 or SSI output. SGM-PR20 covers 25–7500 mm with analog or RS485 output. The stroke, output and connection are set in the ordering code on each series page.
Can I order a single sample before volume production?
Yes. The MOQ is one piece. Samples ship in 5–7 working days and production orders take 3–5 weeks. Payment is 100% T/T in advance before production or shipment, and quotations are FOB China.
Which HSN code should I use when importing into India?
The HSN classification, customs duty and GST are decided by your importer or customs broker, so please confirm the code with them. We provide a commercial invoice, packing list and a clear product description for clearance. Our FOB China quotation does not include freight, duties or taxes.
Do you supply private-label versions for Indian cylinder manufacturers?
Yes. We can laser-mark your brand, adapt the datasheet and packaging and fix the stroke, output and connector for your cylinder range, starting from one piece. See our OEM and private-label page for India for the full process.

Request a Quote — Cylinder Position Sensors for India

Tell us your specification — our engineers reply within 24 hours.

MOQ 1 pc · samples in 5–7 working days · info@segmensensor.com

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info@segmensensor.com