OEM Manufacturer Since 2019 · Shenzhen, China

Ultrasonic Flow Meters – Clamp-On & Non-Invasive OEM Manufacturer

Factory-direct clamp-on ultrasonic flow meters for OEM equipment builders, system integrators, and facility engineers worldwide. No pipe cutting, no process shutdown — transit-time technology, DN15–DN6000, ±1% accuracy, 4-20mA / RS485. CE certified, IP67/IP68. CDU liquid cooling, HVAC, water treatment, and process flow measurement.

No pipe cutting DN15–DN6000 ±1% accuracy CE / IP67 / IP68
SEGMENsensor U12 clamp-on ultrasonic flow meter OEM manufacturer China
±1%
Accuracy
DN6000
Max Pipe
IP68
Protection
Quick Answer

What is a clamp-on ultrasonic flow meter? A clamp-on (non-invasive) ultrasonic flow meter measures liquid flow by clamping transducers onto the outside of an existing pipe — no cutting, no welding, no process shutdown. Two transducers send ultrasonic pulses upstream and downstream; the time difference is precisely proportional to flow velocity. Zero contact with the liquid means zero contamination risk and no pressure drop. SEGMENsensor manufactures clamp-on ultrasonic flow meters in Shenzhen, China, covering DN15–DN6000, with 4-20mA, RS485/Modbus, and pulse outputs.

Product Range

Clamp-On Ultrasonic Flow Meter Product Lines

Three series covering portable handheld meters, wall-mount fixed installations, and compact single-pipe configurations — all transit-time, all clamp-on, all CE certified.

SEGMENsensor U12 integrated clamp-on ultrasonic flow meter
01

U Series — Integrated Wall-Mount

DN15–DN6000 IP67 OLED Display 4-20mA / RS485

Integrated clamp-on flow meter with wall-mount host unit and remote transducers. OLED display for local reading, 4-20mA output for PLC/SCADA, RS485 Modbus RTU for BMS/DCIM. Ideal for permanent installation on HVAC chilled water, domestic water, cooling water return and supply lines.

SEGMENsensor U10 clamp-on ultrasonic flow meter
02

X3 / X3M Series — Split-Type & High-Temp

DN25–DN6000 Up to +160°C Anti-corrosion IP68

Split-type clamp-on meter with separated display unit and transducers. Available in standard, high-temperature (+160°C), and anti-corrosion (316L housing) configurations. X3M series adds Modbus energy metering. Suitable for hot water, thermal energy measurement, oil cooling loops, and high-ambient-temperature industrial environments.

SEGMENsensor U20 portable handheld ultrasonic flow meter
03

U20 — Portable Handheld

DN15–DN6000 Battery powered Data logging SD card

Battery-powered handheld clamp-on flow meter for commissioning, survey, leak investigation, and spot-check measurements. Built-in data logger with SD card storage. Connects to a PC for report generation. No need for a permanent installation — ideal for building services engineers, commissioning specialists, and maintenance teams.

Technical Specifications

Clamp-On Ultrasonic Flow Meter Full Specifications

All parameters meet or exceed comparable products. Transit-time clamp-on flow meter manufacturer China — customizable output, pipe material, and enclosure rating for OEM applications.

Parameter U Series (Integrated) X3 / X3M Split-Type U20 Portable
Measurement PrincipleTransit-time (dual-path)Transit-time (dual-path)Transit-time (dual-path)
Pipe Size RangeDN15–DN6000DN25–DN6000 (X3M: DN32–DN6000)DN15–DN6000
Accuracy±1% (U10) · ±2% (U12) · <3% FS (U13)±1% of reading±1% of reading
Repeatability±0.2%±0.2%±0.2%
Velocity Range±0.01–±15 m/s±0.01–±15 m/s±0.01–±15 m/s
Liquid Temperature-40°C to +90°C-40°C to +160°C (high-temp)-40°C to +90°C
Pipe MaterialsSteel, SS, Cu, CI, PVC, PE, most plasticsSteel, SS, Cu, CI, PVC, PE, most plasticsSteel, SS, Cu, CI, PVC, PE, most plastics
Liquids MeasuredWater, glycol, oil, chemicals (single-phase)Water, glycol, oil, chemicals (single-phase)Water, glycol, oil, chemicals (single-phase)
Output Signals4-20mA, RS485 Modbus RTU, pulse, relay4-20mA, RS485 Modbus RTU, pulse, M-BUS (X3M)4-20mA, RS232, USB data logger, SD card
DisplayOLED color display, flow rate + totalizerLCD (X3) / OLED (X3M), backlitLarge LCD, backlit, multi-language
Power Supply85–265 VAC or 10–36 VDC85–265 VAC or 10–36 VDCRechargeable Li-ion battery, 3,000 mAh
Protection RatingIP67IP67 / IP68 (transducers)IP54
CertificationsCE RoHS ISO9001CE RoHS ISO9001CE RoHS
OEM MOQ10 units10 units10 units
Lead Time3–5 weeks3–5 weeks3–5 weeks
Data Center Cooling

CDU Coolant Flow Monitoring — Clamp-On Ultrasonic Solution

Liquid-cooled data centers (CDU, rear-door heat exchangers, direct-to-chip cooling) demand non-invasive flow monitoring that won't contaminate the cooling loop or require system downtime to install.

CDU Coolant Flow Sensor OEM

Why Data Center Engineers Choose Clamp-On Over In-Line Flow Meters

Zero fluid contamination No pipe modification RS485 to DCIM PG / DI water / EG compatible
  • Clamps onto existing coolant supply and return pipes — zero modification to the CDU manifold or cooling loop
  • Measures deionized (DI) water, propylene glycol (PG 30%–50%), and ethylene glycol (EG) solutions accurately
  • RS485 Modbus RTU output integrates directly with DCIM platforms (Schneider EcoStruxure, Vertiv Trellis, custom BMS)
  • 4-20mA output drives rack-level or room-level flow totalizers for PUE and WUE calculation
  • Dual-pipe monitoring: measure both supply and return coolant flow simultaneously with one controller
  • Alarm relay output for low-flow detection — protects liquid-cooled IT equipment from coolant starvation
DN15+
Small CDU manifold pipes supported
±1%
Accuracy for PUE/WUE metering
0°C–60°C
CDU coolant temperature range
<2 hr
Installation time per meter pair
Compatible With
Deionized water PG 30%–50% EG solutions Chilled water
Comparison

Clamp-On vs Insertion Ultrasonic Flow Meters — Which to Choose?

SEGMENsensor specializes in clamp-on (external) technology. Here is an honest comparison to help OEM engineers select the right type for their application.

Criterion Clamp-On (SEGMENsensor) Insertion Ultrasonic Electromagnetic (Mag) Differential Pressure
Pipe Modification None — external clamp Drill + hot-tap required Full pipe cut, flanges Full pipe cut, flanges
Liquid Contact Zero — non-invasive Wetted probe Wetted electrodes Wetted orifice plate
Pressure Drop Zero Minimal Low High (orifice)
Installation Time < 2 hours 4–8 hours 1–2 days (shutdown) 1–2 days (shutdown)
Best Pipe Size DN15–DN6000 (all sizes) DN100–DN2000 DN10–DN3000 DN25–DN1000
CDU / Coolant Ideal — no contamination Risk of leakage Only for conductive fluids Not recommended
Accuracy ±1% (site-calibrated) ±1–±2% ±0.3–±0.5% ±0.5–±2%
OEM Cost Low (factory direct) Low–Medium High Medium
Why SEGMENsensor

Factory Direct — Not a Distributor

ISO 9001

In-house transducer bonding, PCB assembly, and calibration — batch traceability on every order.

CE Certified

EMC directive compliance. CE declaration of conformity for EU customs clearance.

MOQ 10 Units

Samples 1–5 units, no minimum. Custom OEM branding available from 50 units.

Since 2019

20+ years manufacturing ultrasonic flow meters. Direct factory in Shenzhen — not a trading company.

Applications

Where Clamp-On Ultrasonic Flow Meters Are Used

Non-invasive flow measurement wherever pipe cutting is impractical, contamination is unacceptable, or retrofitting an existing system. Custom LVDT OEM factory — specify your pipe and fluid below.

Data Center CDU Cooling
CDU coolant flow sensor OEM — non-invasive on DI water and glycol lines. DCIM integration via RS485 Modbus.
HVAC Chilled Water
Flow balancing and energy metering on chilled water supply and return. Compatible with building BMS via RS485.
Water Treatment Plants
Raw water intake, clarifier feed, filtration output, and distribution flow measurement on DN100–DN1200 mains.
Thermal Energy Metering
X3M energy meter variant combines flow + temperature sensors to calculate BTU/kWh for district heating and cooling billing.
Industrial Cooling Loops
Compressor oil cooling, injection moulding machine cooling water, CNC spindle cooling — flow monitoring without loop modification.
Chemical Process
Anti-corrosion X3 variants measure acids, alkalis, and solvents in chemical plants — no wetted parts to corrode or contaminate.
Building Management
Domestic hot water, irrigation, and grey water recycling flow monitoring. Integration with KNX, BACnet, or Modbus BMS.
Pharmaceutical / Food
Non-contact measurement ensures zero product contamination. CIP (clean-in-place) compatible — no dead legs or crevices.
Clamp-On Flow Meter Manufacturer China

Why OEM Engineers Source Ultrasonic Flow Meters From SEGMENsensor

SEGMENsensor manufactures clamp-on ultrasonic flow meters as a direct factory in Shenzhen — not a distributor, not a trading company. In-house transducer bonding, PCB assembly, firmware development, and ISO 9001 calibration ensure consistent quality across every OEM batch.

20+
Years Experience
Transit-time technology since 2019
MOQ 10
Minimum Order
Samples: 1–5 units, no minimum
3–5 wk
Standard Lead Time
DDP to USA, EU, AU, SEA
±1%
Flow Accuracy
ISO 9001 calibration traceable
SEGMENsensor U13 portable ultrasonic flow meter – OEM manufacturing
OEM Customization Available
  • Custom pipe size range (DN9–DN6000)
  • Output: 4-20mA / RS485 / M-BUS / pulse / BACnet
  • High-temperature version up to +160°C
  • Anti-corrosion housing (316L stainless steel)
  • Private label / OEM branding on host unit
  • CE declaration and calibration certificate included
FAQ

Frequently Asked Questions — Ultrasonic Flow Meters

Common questions from OEM engineers and system integrators. Email info@segmensensor.com for application-specific advice — we reply within 24 hours.

What is a clamp-on ultrasonic flow meter and how does it work?
A clamp-on ultrasonic flow meter attaches transducers to the outside of a pipe without cutting or drilling. Two transducers fire ultrasonic pulses alternately upstream and downstream through the pipe wall and liquid. The difference in transit time between upstream and downstream pulses is proportional to the flow velocity. Because nothing touches the liquid, there is zero contamination risk and zero pressure drop.
What pipe sizes are compatible with clamp-on ultrasonic flow meters?
SEGMENsensor clamp-on flow meters cover DN15 to DN6000 (½ inch to 240 inch). Small-pipe models cover DN9–DN110 with a special bracket. Standard models work from DN25 to DN6000. Compatible pipe materials include carbon steel, stainless steel, copper, cast iron, PVC, PE, and most plastics.
What is the accuracy of a clamp-on ultrasonic flow meter?
Standard accuracy is ±1% of reading with repeatability ±0.2%. Requires minimum straight pipe run of 10D upstream and 5D downstream. For critical CDU cooling or energy metering applications, site calibration using our free pipe parameter calculator can improve accuracy to ±0.5%.
Can clamp-on ultrasonic flow meters be used for CDU data center cooling?
Yes — clamp-on is ideal for CDU liquid cooling because it installs without modifying coolant lines and measures without contaminating the fluid. Compatible with deionized water, PG 30%–50%, and EG solutions. RS485 Modbus output connects to DCIM platforms for PUE/WUE reporting. Alarm relay outputs protect IT equipment from low-flow conditions.
What is the difference between clamp-on and insertion ultrasonic flow meters?
Clamp-on meters are external and non-invasive — no pipe drilling, no wetted parts, zero contamination risk, installable while the system runs. Insertion meters require drilling a hole and inserting a probe into the flow. SEGMENsensor specializes in clamp-on technology for CDU cooling, pharmaceutical, food processing, and retrofit applications where the pipe cannot be cut or contamination is unacceptable.
What output signals are available?
Standard outputs: 4-20mA (proportional to flow), RS485 Modbus RTU, pulse output (for flow totalizing), and alarm relay. The X3M energy meter series adds M-BUS. All outputs are configurable via the front keypad. Custom OEM versions can include HART, BACnet, or KNX on request.
What liquids can be measured?
Any single-phase liquid: water, hot water, chilled water, seawater, glycol solutions (CDU cooling), diesel fuel, lubricating oil, chemicals (with corrosion-resistant models), and low-viscosity liquids under 50 cSt. Not suitable for steam, gas, two-phase (gas-liquid) flows, or very viscous fluids.
What is the MOQ and lead time for OEM ultrasonic flow meters?
Samples: 1–5 units, no minimum. Production OEM MOQ: 10 units standard, 50 units for custom branded. Lead time: 3–5 weeks. DDP delivery to USA, EU, Australia, and Southeast Asia. NDA available on request.

Get an OEM Clamp-On Flow Meter Quote

Tell us your pipe size, liquid type, temperature, output requirement, and quantity. Our engineering team replies within 24 hours.

MOQ 10 pcs · samples in 5–7 days · info@segmensensor.com

SEGMEN Industrial Development Co., Ltd. · Shenzhen, China · info@segmensensor.com · +86 138 2870 4591

info@segmensensor.com