RETRO-REFLECTIVE PHOTOELECTRIC SENSORS

Retro-Reflective Photoelectric Sensors

A retro-reflective sensor works against a passive reflector, so wiring stays on one side of the line while range reaches 30 m. Polarising-filter versions detect clear PET bottles, transparent film and glossy surfaces that defeat standard optics. Available in M12, M18, M30 and rectangular housings with NPN or PNP outputs and IP67 protection.

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SEGMENsensor M18 retro-reflective photoelectric sensor for packaging and clear object detection
Rated range
150 mm – 30 m
Configurations
89 models
Clear-object optics
29 polarising models
Output
NPN / PNP, light-on or dark-on
Supply
10–30 V DC, AC/DC types
Protection
IP67

What is a retro-reflective photoelectric sensor?

A retro-reflective photoelectric sensor sends light to a reflector mounted opposite and watches for that light to come back. The output switches when a target interrupts the return path. Sensor and cable stay on one side of the line while the range stays long, which is why it is the default choice on packaging and palletising equipment.

Retro-reflective sensing principleSensorReflectorTarget interrupts the return beamLong range from one side, single cable run
Light travels to a passive reflector and back. Only the sensor needs power and wiring.

Why is retro-reflective the usual choice on packaging lines?

It solves the practical problem that through-beam creates and that diffuse cannot handle. The reflector is passive — no power, no cable, no alignment electronics — so only one side of the conveyor needs an electrical installation. Range still reaches 30 m, and because detection depends on interrupting a return beam rather than reflecting off the product, a dark carton and a white one behave almost identically.

How do you detect clear bottles, film and shiny parts?

Use a polarising-filter model. A clear PET bottle passes most light straight through, and a glossy surface can bounce light directly back to the receiver — both defeat a standard sensor. A polarising filter accepts only the rotated light returned by a corner-cube reflector and rejects the direct specular reflection from the target, so the small attenuation caused by the clear material is enough to switch the output reliably.

29 models in this range carry polarising or clear-object optics, typically at 700 mm to 2 m — the working distance across a filling or labelling line.

TargetStandard retro-reflectivePolarising filter model
Matt carton, wood, fabricReliableReliable
Clear PET bottleUnreliable — light passes throughDesigned for this case
Transparent film, blister packUnreliableDesigned for this case
Polished metal, mirrored labelMay false-trigger on specular returnRejects specular return
Shrink-wrapped palletGenerally reliableReliable

What ranges are available?

HousingSeriesRated rangeTypical application
M12 barrelSEGP12 / SEGB121 m, 2 mCompact filling and labelling stations
M18 barrelSEGP18 / SEGB18150 mm – 3 mStandard conveyor and packaging lines
M30 barrelSEGP30 / SEGB303 m, 5 m, 30 mWide bays, long transfer lines
Rectangular 31 mmSEGQ31700 mm – 4 mFlat mounting, clear-object detection
Rectangular 50 mmSEGQ506 m, 10 mPalletising, wide-span presence

Selection table

89 retro-reflective configurations are available. The /F suffix denotes a polarising filter for clear-object detection.

ModelSeries / formSensing distanceOutputSupplyConnectionHousingLight source
SEGB12-L1000N-SR4U2/FB12 · M121 mNPN light-on / dark-on10-30 V DC2 m PVC cableNickel-plated brassRed light
SEGB12-L1000P-SR4U2/FB12 · M121 mPNP light-on / dark-on10-30 V DC2 m PVC cableNickel-plated brassRed light
SEGB12-L2000N-SI4U2B12 · M122 mNPN light-on / dark-on10-30 V DC2 m PVC cableNickel-plated brassInfrared
SEGB12-L2000P-SI4U2B12 · M122 mPNP light-on / dark-on10-30 V DC2 m PVC cableNickel-plated brassInfrared
SEGB18-L1000A-DREL4/FB18 · M181 mDark-on24-240 V ACM12 connectorNickel-plated brassRed light, polarising filter
SEGB18-L1000A-LREL4/FB18 · M181 mLight-on24-240 V ACM12 connectorNickel-plated brassRed light, polarising filter
SEGB18-L1000N-SREU4/FB18 · M181 mNPN light-on / dark-on10-30 V DCM12 connectorNickel-plated brassRed light, polarising filter
SEGB18-L1000P-SREU4/FB18 · M181 mPNP light-on / dark-on10-30 V DCM12 connectorNickel-plated brassRed light, polarising filter
SEGB18-L3000A-DIEL4B18 · M183 mDark-on24-240 V ACM12 connectorNickel-plated brassInfrared
SEGB18-L3000A-LIEL4B18 · M183 mLight-on24-240 V ACM12 connectorNickel-plated brassInfrared
SEGB18-L3000N-SIEU4B18 · M183 mNPN light-on / dark-on10-30 V DCM12 connectorNickel-plated brassInfrared
SEGB18-L3000P-SIEU4B18 · M183 mPNP light-on / dark-on10-30 V DCM12 connectorNickel-plated brassInfrared
SEGB30-L3000A-DI3L2B30 · M303 mDark-on24-240 V AC2 m PVC cableNickel-plated brassInfrared
SEGB30-L3000A-LI3L2B30 · M303 mLight-on24-240 V AC2 m PVC cableNickel-plated brassInfrared
SEGB30-L3000N-SI4U2B30 · M303 mNPN light-on / dark-on10-30 V DC2 m PVC cableNickel-plated brassInfrared
SEGB30-L3000P-SI4U2B30 · M303 mPNP light-on / dark-on10-30 V DC2 m PVC cableNickel-plated brassInfrared
SEGB30-L5000A-DI3L2B30 · M305 mDark-on24-240 V AC2 m PVC cableNickel-plated brassInfrared
SEGB30-L5000A-LI3L2B30 · M305 mLight-on24-240 V AC2 m PVC cableNickel-plated brassInfrared
SEGB30-L5000N-SI4U2B30 · M305 mNPN light-on / dark-on10-30 V DC2 m PVC cableNickel-plated brassInfrared
SEGB30-L5000P-SI4U2B30 · M305 mPNP light-on / dark-on10-30 V DC2 m PVC cableNickel-plated brassInfrared

How do you wire a retro-reflective sensor?

Photoelectric sensor wire colour and connector pin assignment
FunctionCable colour (IEC 60947-5-2)M12 pinM8 pinNotes
Supply +Brown1110–30 V DC on standard DC models
Supply −Blue330 V / common
Output (NPN or PNP)Black44Main switching output
Second output / mode selectWhite22Present on 4-wire NO + NC and selectable models
Emitter (through-beam)Brown + blue only1, 31, 3Emitters carry no switching output

An NPN output sinks current to 0 V; a PNP output sources current from the supply. Match the sensor output to the input card of the controller — wiring a PNP sensor to a sinking input (or the reverse) leaves the input permanently off. Confirm the pin assignment on the datasheet before wiring a specific model.

Troubleshooting retro-reflective installations

SymptomLikely causeWhat to check
Output never switchesOutput type does not match the controller inputNPN vs PNP; sinking vs sourcing input card
Output chatters at the switching pointInsufficient excess gain, or target at the edge of rangeMove the target closer, or step up to a longer-range model
Output drops out intermittentlyReflector undersized, dirty, or not square to the sensorFit a larger reflector, clean it, and align it perpendicular to the beam
Shiny targets are not registeredThe target returns light the same way the reflector doesSpecify the polarising-filter variant; check that the target is not depolarising
Clear bottles or film not detectedStandard optics pass straight through the targetFit the polarising-filter variant and set the sensitivity for the reduced return signal
Random switching near other sensorsOptical crosstalk between adjacent unitsAlternate emitter/receiver orientation, or increase spacing
Detection drifts through the shiftLens contamination in dust or sprayClean the lens and the reflector; shorten the span for more excess gain
Fast parts on a conveyor are skippedResponse time too slow for the line speedCalculate dwell time from part length and belt speed, then compare with response time
Output inverted versus expectationLight-on / dark-on set the wrong waySelect the opposite model variant, or switch mode if the model supports it

Related products

Photoelectric sensing is one of six sensor families we build in Shenzhen. Where an optical solution is not the right fit, these alternatives cover the same detection tasks:

Frequently asked questions

What is a retro-reflective photoelectric sensor?

A retro-reflective photoelectric sensor emits light towards a passive reflector mounted opposite and monitors the returning beam. When a target interrupts that beam the output switches. Sensor, power and wiring stay on one side of the line, while range remains long — up to 30 m in this catalogue.

How do I detect clear plastic bottles?

Use a retro-reflective model with a polarising filter. The filter rejects light reflected directly off the shiny bottle surface and accepts only the polarisation-rotated light returned by a corner-cube reflector, so the slight attenuation caused by clear PET is enough to switch the output reliably.

What is the difference between retro-reflective and through-beam?

Through-beam uses a powered receiver opposite the emitter and gives the highest signal margin. Retro-reflective replaces that receiver with a passive reflector, so only one side needs wiring. Through-beam tolerates dust better; retro-reflective is far quicker to install and still reaches 30 m.

Does target colour affect a retro-reflective sensor?

Very little. Detection depends on the target blocking the return beam, not on how much light it reflects, so a matt black carton and a white one behave almost the same. This is the main advantage over diffuse sensing, where colour changes the effective range substantially.

What kind of reflector do I need?

A corner-cube (prismatic) reflector returns light along the incoming path and is required for polarising-filter models. Reflector size affects the achievable range: a small reflector at long distance reduces the signal margin. Tell us the installed distance and we will specify a suitable reflector.

Why does the sensor false-trigger on a shiny product?

A polished surface can reflect light straight back to the receiver, which the sensor reads as an unbroken beam even though the product is present. A polarising-filter model rejects that direct specular return. Mounting the sensor at a slight angle to the product surface also helps.

Can dust or condensation on the reflector cause faults?

Yes. Light makes a return trip, so contamination on either the lens or the reflector reduces the signal twice over. Specify extra range headroom in dusty areas, schedule lens cleaning, or move to through-beam where contamination is continuous.

What supply voltage and outputs are available?

Standard models take 10–30 V DC with NPN or PNP transistor outputs in light-on or dark-on versions. Rectangular series models are also available in AC and universal AC/DC variants for installations without a DC control supply.

Do you supply retro-reflective sensors as an OEM manufacturer?

Yes. Minimum order is 10 pieces per configuration, with custom cable length, M8 or M12 connector, housing marking and output configuration available. Paid samples of catalogue models normally leave Shenzhen within five to seven working days.

What should I tell you to get the right model?

The distance from sensor to reflector, the target material (especially if it is clear or shiny), the available mounting space and thread, whether the environment is dusty or wet, and the controller input type. A photograph of the mounting position speeds up the recommendation.

OEM and private-label supply

SEGMENsensor manufactures photoelectric sensors in Shenzhen for industrial OEM customers and distributors. Tell us the detection task rather than a part number — target material and colour, distance, background, mounting space, environment and controller input type — and our engineers return two or three suitable configurations with drawings.

MOQ from 10 pieces

Standard catalogue models ship from stock. Custom builds start at 10 pieces per configuration.

Private label and custom marking

Housing colour, laser marking, label artwork and packaging can be produced to your specification.

Cable and connector options

Cable length, jacket material, M8 or M12 connector and pin assignment can be changed on request.

Samples in 5–7 working days

Paid samples of catalogue models normally leave Shenzhen within five to seven working days.

Send us the detection task

Target, distance, background, environment and controller input — we reply with specifications and a quotation within one working day.

Talk to an Engineer → info@segmensensor.com

Request a Quote for Retro-Reflective Photoelectric Sensors

Tell us your specification — our engineers reply within 24 hours.

MOQ 10 pcs · samples in 5–7 days · info@segmensensor.com

info@segmensensor.com